Ph.D. Materials Science & Engineering · Senior R&D Engineer

Advancing Sustainable Energy & Decarbonization Through Materials Science

Leading catalytic methane conversion, clean hydrogen production, and carbon nanotube technologies at CarbonLume. Bridging fundamental research with pilot-scale industrial application.

40+
Peer-reviewed publications
3,500+
Citations
27
H-index
TRL 5+
Pilot-scale technology

About

Professional identity built on materials, catalysis, and engineering

Portrait of Dr. Feysal Ali, Materials Engineer and clean energy researcher
  • Ph.D. Materials Science & Engineering, University of Toronto
  • Senior R&D Engineer, CarbonLume
  • Edmonton, Alberta, Canada

I am a Materials Engineer and clean energy researcher working at the intersection of advanced materials, heterogeneous catalysis, reactor engineering, and sustainable energy technologies. My expertise spans low-carbon hydrogen production, CO₂ utilization, hydrocarbon conversion, photothermal catalysis, catalyst development, reactor design, and advanced materials characterization.

I hold a Ph.D. in Materials Science and Engineering from the University of Toronto and currently serve as a Senior R&D Engineer at CarbonLume, where I lead the development of catalytic methane conversion technologies for carbon nanotube production and clean hydrogen generation. My work spans catalyst and reactor development, process optimization, pilot-scale technology advancement, and commercialization.

My research goal is to bridge fundamental materials science with scalable engineering solutions for sustainable energy and industrial decarbonization.

Heterogeneous CatalysisClean HydrogenCO₂ UtilizationCarbon NanotubesReactor EngineeringOperando Science

Research

Research program in advanced materials and catalysis

I develop advanced catalytic materials and processes that enable sustainable conversion of carbon-containing resources and renewable energy into clean hydrogen, fuels, chemicals, and value-added carbon materials.

Energy Materials research imagery

Energy Materials

Advanced functional materials and catalyst design for energy conversion.

Heterogeneous Catalysis research imagery

Heterogeneous Catalysis

Reaction mechanisms, catalyst activity, and selectivity control.

Reactor Engineering research imagery

Reactor Engineering

Catalyst and reactor integration with process intensification.

Operando Science research imagery

Operando Science

Understanding catalysts under realistic operating conditions.

Sustainable Energy research imagery

Sustainable Energy

Hydrogen, CO₂ conversion, and renewable-power-to-chemicals.

Selected Projects

Technology and R&D projects from bench to pilot scale

Catalyst design, reactor engineering, and commercialization pathways across academic and industrial programs.

LED-Driven Catalytic Methane Conversion research imageryTRL 5+ PILOT SCALE

LED-Driven Catalytic Methane Conversion

CarbonLume

Light-driven reactor systems converting methane into carbon nanotubes and clean hydrogen, advanced from bench experiments to pilot demonstration.

Catalyst Design & Regeneration research imageryAPPLIED R&D

Catalyst Design & Regeneration

CarbonLume, University of Regina

Formulation, screening, and lifetime optimization of catalysts for hydrocarbon conversion, with regeneration protocols that sustain long-run performance.

Solar Fuels & CO₂ Conversion research imageryFUNDAMENTAL R&D

Solar Fuels & CO₂ Conversion

University of Toronto

Silicon nanostructures, photonic materials, and earth-abundant iron catalysts for solar-driven CO₂ conversion, studied with advanced in situ methods.

Hydrogen Reactor Systems research imageryTRL 4 LAB VALIDATION

Hydrogen Reactor Systems

CETRI, University of Regina

Catalytic reactor systems for hydrogen production through ethanol steam reforming and methane dry reforming, evaluated across operating windows.

Publications

Peer-reviewed research across catalysis, hydrogen, and carbon materials

Browse research themes below, then open the full indexed record on Google Scholar, ORCID, or ResearchGate.

40+
Peer-reviewed publications
3,500+
Citations
27
H-index
TRL 5+
Pilot-scale technology
Hydrogen & Methane

Catalytic methane conversion routes to clean hydrogen and solid carbon

Catalyst formulation, reaction pathways, and reactor strategies for hydrogen generation without direct CO₂ release.

View related papers

Recognition & Experience

Awards, fellowships, and professional appointments

2025

RSC Environment, Sustainability and Energy Horizon Prize

Recognition for research on nanomaterials and gas-phase heterogeneous CO₂ photocatalysis.

Fellowship

Postdoctoral Research Fellowship, University of Regina

Mitacs and Proteum Energy industrial research fellowship.

Madrid, Spain

Best Research Poster Award, Materials Research Conference

Awarded for research presentation on advanced catalytic materials.

Industrial Advisory

Consulting for catalyst, reactor, and decarbonization programs

Technical advisory for corporate partners across catalyst optimization, reactor scale-up, and advanced materials characterization.

Clean Energy Technical Consulting

Technical consulting in sustainable energy, low-carbon hydrogen, heterogeneous catalysis, advanced materials, and decarbonization technologies, supporting the development of innovative clean-energy solutions.

Catalyst & Reactor Optimization

Advisory for industrial partners on catalyst development, reactor optimization, process improvement, and technology scale-up through technical analyses, experimental evaluation, and advanced materials characterization.

Research to Engineering Translation

Collaboration with multidisciplinary teams to translate research into practical engineering solutions, improving process performance, scalability, and technology readiness for industrial applications.

Contact

Let's connect

I welcome opportunities for academic collaboration, student mentorship, industry partnerships, and research projects in sustainable energy, catalysis, advanced materials, hydrogen, and carbon conversion.

Send an email

Academic profiles

Full publication record, citation metrics, and professional updates.